In aerospace and defense, failure isn’t an option. Electronics must operate flawlessly in the most extreme conditions imaginable: high vibration, thermal stress, altitude, and electromagnetic exposure. Every component, solder joint, and circuit pathway must endure without compromise, because lives and missions depend on it.
Foxtronics EMS brings deep domain expertise to aerospace and defence electronics manufacturing. We partner with OEMs to design, assemble, and integrate high-reliability PCB assemblies for flight control, radar, communication, satellite, and tactical systems. Each build is produced in AS9100D-certified and ITAR-registered facilities, ensuring compliance with global aerospace and defence quality frameworks.
Our aerospace and defense PCB assembly manufacturing process integrates Design for Manufacturability (DFM) expertise, rapid prototyping, and controlled production environments to help OEMs reduce risk, accelerate validation, and achieve higher first-pass yields. From rapid prototyping and design validation to high-mix, low-volume production runs, our engineering teams work as an extension of yours, delivering consistency, precision, and program-level accountability at every manufacturing step.
Foxtronics EMS delivers advanced ruggedization through protective conformal coatings and environmental protection, combined with rigorous environmental testing protocols, ensuring aerospace and defense PCB assemblies withstand extreme operational conditions in air, land, and space environments.
Aerospace and defence systems require electronics that are not only precise but also resilient. The industry demands uncompromising performance under mechanical shock, temperature fluctuations, and electromagnetic interference. Beyond performance, manufacturers must guarantee traceability, regulatory compliance, and documented quality at every step of the way.
At Foxtronics EMS, we understand these expectations in depth. Our processes are purpose-built for aerospace-grade manufacturing, following strict AS9100D standards and ITAR compliance. Every aerospace and defense build is managed with traceability and compliance in PCB assembly manufacturing, ensuring serialized tracking, comprehensive documentation control, and program-level accountability that withstands rigorous audits.
With experience spanning avionics, UAV systems, guidance controls, and satellite communications, we bridge the gap between engineering intent and manufacturing precision. From component sourcing and BOM integrity to coating, ruggedization, and testing, our systems are designed to meet the unique challenges of this high-stakes industry. Our teams don’t just build products, they build confidence in every mission-critical system we deliver.
Whether you're building guidance systems, avionics modules, or military communications hardware, our facilities and processes are equipped to support demanding, standards-driven programs.
From prototype assemblies to full system-level integrations, Foxtronics EMS provides complete, certified, and traceable manufacturing solutions that meet aerospace and defence requirements for precision, performance, and reliability.
Utilizing advanced SMT and through-hole technologies for complex, multilayer aerospace and defence PCBs. Our controlled processes deliver Class 3 quality with repeatable precision, ensuring reliable operation across flight-critical and ground-based systems.
All assemblies meet or exceed IPC-A-610 Class 3 standards, the highest level of electronic manufacturing quality. This ensures robust solder joints, minimal tolerances, and zero-defect builds designed for harsh environments.
Complete turnkey assembly and integration of subsystems, control units, and enclosures. We handle wiring, harnessing, and mechanical integration, providing a one-stop solution from PCB assembly to finished module testing.
Protective coatings and encapsulation techniques safeguard assemblies from moisture, vibration, and temperature extremes. Each build undergoes visual inspection and cure validation to maintain long-term reliability.
Every aerospace and defense assembly undergoes comprehensive validation through PCB assembly testing strategies, including ICT, AOI, X-ray inspection, and environmental stress screening to verify operational integrity and mission readiness.
Each aerospace or defence assembly is validated through ICT, AOI, X-ray inspection, and environmental stress screening. We ensure compliance with program-specific test plans to verify operational integrity and durability.
Foxtronics EMS isn’t just an electronics manufacturer; it’s a trusted partner for OEMs developing products that must perform every time, in every condition. Our combination of engineering expertise, disciplined processes, and compliance-driven systems enables us to deliver high-performance electronics for aerospace and defence applications consistently.
We uphold strict quality, safety, and compliance standards backed by advanced inspections, thorough testing, and globally recognized certifications to ensure product reliability and performance.
Every product undergoes rigorous in-line inspections, functional testing, and quality control processes at every stage of production to guarantee consistency and precision.
Foxtronics EMS maintains internationally recognized certifications that reflect our dedication to quality management and regulatory compliance across multiple industries:
We serve a diverse range of sectors with precision-built systems tailored to their unique challenges.
Explore All IndustriesWith decades of experience and industry certifications, Foxtronics EMS supports leading innovators in demanding sectors, delivering reliable PCB assembly for mission-critical products. Our certified quality systems, advanced manufacturing, and engineering expertise ensure we meet the unique technical requirements of every industry we serve.
Foxtronics EMS combines precision, reliability, and scalability to deliver high-performance PCB assembly solutions. With decades of experience, advanced facilities, and engineering expertise, we add value across every stage of your product’s lifecycle.
With over 116 years of combined experience, Foxtronics EMS serves industries such as aerospace, medical, industrial, and automotive. Our AS9100, ISO, and ITAR certifications ensure compliance with the highest quality and regulatory standards, allowing us to meet the demands of mission-critical applications.
From initial design to final delivery, we offer complete lifecycle support. Our in-house engineering team provides DFM and early design consultation to optimize manufacturability, reduce risk, and accelerate time-to-market—ensuring a smooth transition from concept to scalable production.
Foxtronics EMS provides fully managed turnkey solutions, including component sourcing, SMT and through-hole assembly, box builds, and testing. This approach simplifies supply chains, reduces vendor dependency, and ensures consistent quality at every stage.
Our state-of-the-art facilities are designed to handle complex PCB assemblies with exceptional precision and reliability. Automated systems, high-speed SMT lines, and rigorous process controls ensure consistent quality and scalability, supporting the most intricate and demanding production requirements.
Quality assurance is built into every step of our process. We utilize AOI, X-ray inspection, in-circuit, and functional testing to detect defects early and ensure long-term reliability. Our inspection protocols align with IPC and AS9100 industry standards.
With flexible production and streamlined workflows, we offer rapid prototyping and efficient scaling for diverse production needs. Whether for low-volume prototypes or high-volume runs, our responsive team ensures fast, reliable delivery without sacrificing quality.
Our facilities are purpose-built for precision and flexibility, supporting everything from quick-turn prototypes to high-volume PCBA production. With dedicated areas for assembly, inspection, and testing, every process runs under controlled workflows to ensure consistent quality at scale.
Aftermarket services ensure electronic products remain reliable and cost-effective throughout their lifecycle. These FAQs cover key topics like PCB assembly repair, warranty support, and refurbishment to help you understand how our solutions add long-term value.
We manufacture PCB assemblies and integrated systems for flight control modules, UAV electronics, satellite communications, radar control units, and military-grade components.
Yes. We are AS9100D-certified, IPC-A-610 Class 3 capable, and ITAR-registered, with full process documentation.
Every project follows serialized tracking and digital recordkeeping for complete component and process traceability in accordance with aerospace and defense program requirements.
Yes, we specialize in low- to mid-volume, high-mix production for complex assemblies common in aerospace and defence electronics.
Absolutely. We provide selective conformal coating, potting, and environmental stress testing to ensure reliability under extreme operational conditions.
